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Simple Tools for DIY Sheet Metal Cutting

Posted by on Sep 15, 2015 in Uncategorized | Comments Off on Simple Tools for DIY Sheet Metal Cutting

Sheet metal fabrication is an important process in the manufacture of equipment, automotive panels and building structures. The common products made through the operations include roofs, siding, drainage gutters, building facades, machinery components and heating and air conditioning systems. If you are interested in bulk sheet metal products, you should hire a metalworking fabricator or sheet metal workers for commercial services. These companies have the right tools, knowledge and manpower to handle custom, large-scale production. However, if you are interested in basic sheet metal manipulation on a small-scale for residential or small business use, you can handle the requirements with a few machines and rudimentary skill. Here are the main tools that you can purchase for cutting sheet metal materials. Hand Shears Hand shears are simple tools but they are indispensable in metal cutting, particularly for beginners. There are different designs in the market and the configuration will determine the type of work that they can perform. Tinner snips have the most basic construction, which resembles the common scissors. They are made from strong carbon steel, so they can cut most types of sheet metal materials. Aviation snips are also popular and valuable in a fabrication project. They are known as compound-action shears because they can be used in making more complex and intricate cuts than tinner snips. Power Shears Power shears are hand tools but they are enhanced using pneumatic or electric power. They are more advanced than basic hand shears, therefore they can handle different types of sheet metal. Moreover, you can choose large shears that can cut thick pieces of sheet metal during your DIY fabrication. On the other hand, you should note that these are designed to cut in straight lines and large radiuses. They are unsuitable for cutting intricate and decorative designs. If you are interested in tighter radii, consider purchasing the special throatless shears alternative. Angle Grinder The angle grinder is a favourable handheld power tool in sheet metal fabrication. The equipment is primarily used for cutting raw materials but you can also utilise it in other processes such as grinding and polishing. Basically, the angle grinder uses rotating discs for performing operations and you can modify the functionality depending on the type of disc installed. Common discs include cut-off or diamond blades, polishing pads, grinding stones and sanding discs. This means that you can perform diverse tasks without investing in new equipment. If your project requires specialised cutting, consider engaging sheet metal fabrication companies with tools such as laser cutters, milling machines, water jet equipment and plasma...

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Three Brazing Techniques for Custom Metal Fabrication

Posted by on Aug 24, 2015 in Uncategorized | Comments Off on Three Brazing Techniques for Custom Metal Fabrication

The process of metal-joining is important in the fabrication of custom commodities, machinery parts and even tools. It is ideal when making complex designs, because small simpler components can be manufactured and put together. One of the common joining procedures in modern metalworking is brazing. The brazing process involves melting a filler metal and allowing it to flow into a joint in order to join two or more work pieces. It is different from soldering in that the filler metal has a lower melting point compared to the metal parts and higher heat levels are used in brazing. This metal-joining procedure may be a great choice for your project, because dissimilar metals can be put together and the finish of the joints is generally smooth. Here are the main brazing techniques to inquire about when making your custom metal fabrication order. Furnace Brazing As implied, furnace brazing uses a furnace to heat and melt the filler metal during the joining process. The furnace can be powered using electricity, oil or even gas depending on the application and the fabricator’s resources. This technique is favourable because it does not require skilled labour, so it is fairly cheap. The furnace is also suitable for mass production of custom metal commodities, since the space is large and it can handle multiple pieces or joints at once. Moreover, a conveyor belt can be installed to automate and accelerate the brazing process. The main drawback of this technique is the potential unreliability when making complex designs. Induction Brazing Induction brazing is a metal-joining technique which uses electromagnetic heating to melt the filler metal. The heat is generated using the standard alternating current, and it can generate high temperatures faster than other alternative methods. This is because the heat is created within the metal material as opposed to other techniques, which require an external heat source. Induction brazing is mainly used on ferrous metals, but ideally, it can be used on any metal which can conduct electricity. This is a good joining technique for all your metal fabrication projects, because it allows highly defined and selective brazing. Moreover, it can be used on intricate and basic custom designs. Hydrogen Brazing Hydrogen brazing is designed to join metals by exposing the work pieces to a high temperature environment filled with hydrogen. This technique is typically used in the fabrication of oxygen-free copper, steel and even ceramics. Hydrogen acts as a cleaning agent in the process, because it can reduce oxides. You should request for this joining process if you need bright...

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What Every Environmental Activist Needs to Know about Sustainable Plastics

Posted by on Jul 31, 2015 in Uncategorized | Comments Off on What Every Environmental Activist Needs to Know about Sustainable Plastics

If you are stepping into the world of environmental activism or green living in your business, you may be trying to stay away from plastics and plastic manufacturing as a whole. One thing you may be sceptical of are, what is known as, sustainable plastics. If this is the case, you likely have a few misconceptions concerning what these are and how they are actually sustainable. Here are a few things about sustainable plastics that you should consider as a green living or environmental activist-based business. Photo-degradable versus Sustainable One of the first things you may come in contact with is the industry concept that photo-degradable and sustainable are the same thing. Photo-degradable objects tended to break down, but not in fact degrade. This has left landfills with broken pieces of plastics and not actual degradable ones. For this reason, some companies are trying to change that and create plastics that are truly sustainable and degradable. This means that eventually sustainable plastics would be environmentally friendly and break down completely as a biodegradable product and not simply photo-degradable. Composting Options If you are looking for a plastic manufacturer that deals in sustainable plastics, then one thing to look for is composting options. Most companies will use recyclable materials or recycled plastics to create new ones, but when plastics have reached the end of the their life-cycle and recyclable use, they tend to go into the landfills. Some companies are working on composting options that will allow the plastic to be safely used in various forms of compost or be transformed into some form of compostable material. This allows the plastic to be used, recycled, composted and thus sustainable. Biopolymer Options There are some plastic manufacturers that are moving towards sustainable plastics and injected moulding options through the use of biopolymer alternatives. These alternatives keep plastic manufacturers in business, allow for companies to use plastics in the way they always have, and still lead to an organic option that otherwise may be overlooked. This also leads to a plastic option that allows for a more sustainable plastic. If you want to use sustainable plastic options, but continue work with plastic manufacturers, then consider finding one using a biopolymer alternative. These are just a few of the things that every environmental activist needs to know about sustainable plastics and using them for their businesses. If you have questions about what kind of plastics are being used and if biopolymer options are available, contact local plastic manufacturers like Lloyds Pacific Plastics Pty Ltd. They can give you options and price estimates for your needs....

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Things To Consider When Installing a Steel Farm Gate

Posted by on Jul 7, 2015 in Uncategorized | Comments Off on Things To Consider When Installing a Steel Farm Gate

When you are moving to a new farm and you need to erect a gate, you can choose between a vinyl gate, wood gate or a steel gate. Steel is a strong and durable material that is also lightweight and easy to maintain because it isn’t susceptible to yellowing, fading, cracking, and it’s not hospitable to destructive insects such as termites. So as you go out looking for a steel farm gate, here are some important things to consider to maximise the value of your new purchase. Hot Dipped Galvanised Steel — When you’re out shopping for a steel farm gate, you may want to consider one that has undergone the hot dip galvanisation process. This is a process in which steel is lowered into molten zinc oxide, which bonds to the steel and becomes a part of the material. Zinc is highly resistant to rust, which means that steel dipped in zinc oxide is going to have a much higher threshold before it corrodes. And corrosion is the main reason that steel structures fail, so galvanised steel offers you durability, longevity and greater value for the fence you are buying. As part of the galvanisation process, the steel is also polished and chemically cleaned, then air-cooled and inspected to ensure that the zinc has properly bonded with the steel. As a result of the process, galvanised steel farm gates have a sheen that is aesthetically pleasing. Powder Coated — It’s also important to buy a steel farm gate that is powder-coated, which isn’t the same thing as a paint finish. Powder-coating is made from powder mixed with resins and additives that protects your gate from excessive heat and also offers outstanding resistance to cracks, breaks, scratches and dents. Paint may have a certain visual appeal, but it doesn’t have the ingredients necessary to offer long-term protection. Manufacturers powder-coat your steel fence with an electrostatic spray gun. Once the coating is applied, it is melted until it attains a sheen. Many powder coatings are made from organic ingredients, which makes them much better for the environment than water or oil-based paints. A farm gate made of galvanised steel with a powder coating will have a nice matte finish that appears smooth and seamless. Swing Style — The third thing to consider is how you want your steel farm gate to open. The three most common swing styles are single swing, bi-parting and sliding. Swing style means that your gate swings outward or inward, but larger fences make it difficult for the opener to support the increased steel weight. Bi-parting or double swing gates are constructed with two gate sections on separate openers that swing outward or inward. A sliding gate simply slides horizontally on a track. Contact a business like Super Steel Australia Pty Ltd to learn more about steel gate options that would work for your...

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Remember These Tips Before Hiring a Mobile Crane

Posted by on Jun 18, 2015 in Uncategorized | Comments Off on Remember These Tips Before Hiring a Mobile Crane

A mobile crane rental can allow contractors to perform certain jobs safely and easily without the expense of actually owning a crane that they would only use sporadically. This can even assist homeowners who want to tear down an outbuilding on their property or with other demolition work. Hiring a mobile crane is more complicated than renting a car or a specialty tool from a home improvement store, so you might note a few tips to make the process easier on you overall. 1. Check on the minimum time the crane can be rented. Some rental agencies will allow a mobile crane hire for a day or even half a day, but don’t assume as to their minimum time. In some cases you may need to pay for several days, if the crane needs to be hauled a long distance or if you need a very specialized type of crane. Ask about their minimum rental time if the job is small, so you can shop around or know what to expect by way of charges. 2. Ask what lifting gear is provided or available for an additional fee. If you need a crane for lifting, you need to ensure that you ask about the lifting gear provided and what else might be available for an additional fee. As an example, you might want a personnel platform to make it easier to lift workers to an elevated height, or you might want a bucket lift for tools and supplies. Don’t assume that a crane rental will include various types of lifting gear, but ask what is standard, and what else the company might offer. 3. Ask the rental agency what type of crane you need. If you’ve never rented a mobile crane before, you might be surprised at the types that are available to you. These include spider cranes, which are typically smaller and more compact and made to fit through doorways. They are called spider cranes because they have legs that fold down and out for added stability. Mini crawlers are also smaller in size and may be good for small jobsites, such as a construction site in a city. Truck cranes, which are mounted on the back of a truck, offer more speed and agility than standard cranes on treads. If you’ll need to move the crane around the jobsite often, these can be the right choice. Your rental agency should be able to advise you on the best crane for your job, so don’t assume that you need to tell them what would work, but ask for their...

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Fun And Easy DIY Projects For Old Pallets

Posted by on May 22, 2015 in Uncategorized | Comments Off on Fun And Easy DIY Projects For Old Pallets

Old pallets are often very useable, as the wood used to make pallets needs to be durable to hold heavy items during shipping. If you have access to old pallets from a nearby shipping or warehouse facility, you might want to think about some fun and easy DIY projects you can try at home. Note a few simple suggestions. 1. Shallow shelving Turn the pallet so that the outside slats are vertical. On one side, leave the very center slat and two outside slats alone, but remove the other vertical slats. You should see that inside the pallet are at least three horizontal slats that are holding it together; larger pallets may have more horizontal slats for added strength. Paint or stain the pallet however you wish and then hang it on your wall just like this. The slats in the back provide a background while the horizontal slats inside the pallet provide for shallow shelving. You can set picture frames, small plants, or other knickknacks on these for a very eye-catching wall piece. 2. Casual seating For this project, attach two pallets together by putting them side by side and then hammering some scrap wood into each of them so they are now joined. On this same side, add casters or wheels to all four corners of your new piece. Flip the piece over and you have a long and narrow rolling piece of furniture, which will be about the same size as a baby crib mattress. You can purchase such a mattress and a nice sheet and set it on top of your joined pallets along with toss pillows for some fun and casual seating that works in a family room or home theater. Since it sits so low to the ground, it’s perfect for children or for allowing guests to be out of the way of those on the sofa. 3. Room divider This project is a bit more complicated but still doable. You’ll want to join two pallets together just as you did for the casual seating project, but don’t add casters or wheels. Do this for another set of two pallets. Next, set each piece on their end so that they’re upright and tall. You’ll then join the two pieces together so they form an L shape; use brackets or hinges you can get at any hardware store and screw these into the corner of the two pieces so they stay attached. You can paint or stain this piece or leave it as is, but you now have a room divider on which you can attach hooks for pictures on all sides. Remember that if you use hinges you can move the two pieces into any angle that works best for your particular space. For more information, contact a company like 1/2 Price...

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Why Your Company Staff Should Undergo Fire Safety Training

Posted by on Apr 23, 2015 in Uncategorized | 0 comments

A considerable number of businesses fail to recover from the effect of a fire outage. Further to that, a number of employees also lose their lives in fires at their workplaces. Majority of these workplace fire accidents can be attributed to a lack of fire safety training on the part of the staff. It is the duty of all employers to design and execute a strategy to handle fire emergencies. One of these strategies is investing in fire safety training for all employees. This article outlines three main areas taught to employees under fire safety training. Emergency Awareness Training Even though not everybody within the company has similar responsibilities as the fire warden who look’s after everybody’s safety in the event of a fire outage, all employees must have a primary understanding of the safest way to react in fire accidents. In the event of a fire outbreak, anybody may be needed to assist others make their way safely out of the premises. Under emergency awareness training, employees will be taught on the emergency procedures formulated in the job place including the composition of the emergency control team, fire assembly meeting points, alarm activation inside the building as well as effective responses to fire emergencies. Evacuation Training Workplace evacuation drills are meant to train employees how to effectively leave the building premises in the event of a fire accident. This form of training is usually carried out imitating probable fire emergency scenarios that may happen in a given workplace. For instance, employees will learn how to evacuate the building in situations when the visibility is very much reduced. This is possible if the employees know the exact location and how to access the emergency exits. Further, it also helps the employees know how to handle fear and anxiety and stay calm.   Fire Fighting Training It makes no sense to have all the latest fire safety equipment in workplace such as fire sprinkler systems, fire hydrants and extinguishers if the employees don’t know how to use them. Fire fighting is an integral part of the overall fire safety training. This type of training equips employees with the operational skills for using fire equipment in the event of fire emergencies. If the company staff is unaware how to use fire extinguishing equipment at the place of work, such equipment can become more of a risk than a form of assistance in emergency situations. Investing in all the equipment and accessories to put out fires is important however, it is also much more important to have a workforce conversant with how to use extinguishers and fire hose reels during fire disasters. For more information, contact E Fire &...

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Five Ways Buying New Mining Seats Can Help Your Company’s Bottom Line

Posted by on Mar 30, 2015 in Uncategorized | 0 comments

Replacing the mining seats on your equipment benefits you, your employees and your business. Although you have to spend money on new seats, they are effectively an investment into your company’s long term success. Here are five ways mining seats can help your company financially: 1. Mining seats are built to last through the challenges of the mining industry Theoretically, you could have any tractor or machinery seat fitted onto your mining machinery, but these seats are not made to withstand the unique pressures and challenges of mining. Because of that, they may wear down more easily and need to be replaced more frequently. Ultimately, that can cost you money in the long run. Mining seats, however, are extensively tested so they met the demands of the mining environment. Mining seats are built to withstand intense vibrations due to off road driving and mining. Everything from their suspension to their cushions are built to dampen the effects of vibration on the body of the driver. 2. Comfortable workers are happier workers When they spend their days in seats specifically made for their industry, your workers may have greater job satisfaction. Research shows happier workers work harder, and ultimately that means your investment in new mining seats can boost worker productivity and thus help you earn more money. 3. Mining seats can reduce sick days Being in a comfortable seat won’t just make your workers happier, it will also help to reduce any back pain they may have. Nearly 70 to 80 percent of the country experiences back pain at some point, and 10 percent experience serious disability as a result of their back pain. By taking steps to reduce back pain through installing mining seats, you reduce the number of potential sick days and disability claims you may have to pay. 4. You can write off the cost of buying mining seats on your taxes If the end of the year is approaching and you are looking for ways to reduce your earnings on paper, consider buying mining seats before the close of the tax year. As with any business purchase, you can write off the cost of your new seats. That effectively lowers your profits on paper and helps to offset your tax burden. 5. New mining seats add value to your equipment If you ultimately opt to sell your mining machinery, having new mining seats in place can help to boost their value. As a result, you may get a better price for your machinery. For more information, contact a company like KAB Performance...

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What Must Be Considered When Picking Out A Garden Shed

Posted by on Mar 5, 2015 in Uncategorized | 0 comments

Are you in the process of selecting a garden shed, and would like to know what factors must be considered? By familiarising yourself with the different considerations that must be made during the selection of a garden shed you can increase your chances of ending up with one that matches your specific requirements. Here are the more common considerations that must be made: Where Will You Place Your Shed? Before buying a shed you need to determine the location in which you will place the shed. This will allow you to select the shed size that can fit into the desired location. This consideration is particularly important if you have a garden of limited size. Also if you have a flower bed where you tend to do most of the work in the garden then a shed alongside it makes sense. That’s because you get to have all the tools you need for the work alongside the location where most of the work commences. Security Of The Shed When purchasing a door for your home security considerations are vitally important, and the same considerations must be made for your shed. Granted the items within a shed might not be as valuable as those within your home. However shed must be secure enough to prevent anyone from breaking in. If you choose a shed with a frameless door then you’ll be more exposed, because frameless doors are easier to gain entry to. However, you can somewhat keep it secure by using the following types of locks: rim locks, pad locks, and hasp and staple locks. It’s also worth having a steel cabinet within a shed that uses a secure locking mechanism. Inside the cabinet you can place the most valuable gardening and power tools. Construction Materials There are 3 common shed construction materials, and they are as follows: Metal: one of the more robust shed options are metal sheds. They have the advantage of having long lifetimes, and hold up well against the elements of the weather. However, they don’t blend in well with the look of a garden as well as wooden sheds do. Plastic: these sheds have the advantage of being the cheapest of the 3 options, but are also the weakest structurally. They are also very easy to install – partly because the weight of the individual components is low. Wood: the most visually appealing garages and sheds are wooden ones, but they will need the most maintenance of the three. For example, fresh coats of paint will have to be applied in order to maintain the look of the shed. ...

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Buyer’s Guide to 3 Common Types of Sewing Machines

Posted by on Feb 13, 2015 in Uncategorized | 0 comments

When you’re looking to buy a sewing machine for the first time, you typically have three main choices: manual, electrical and computerized. And depending on your skill level and fashion requirements, each of these machines offers you something different. Here’s a quick breakdown of what you can expect when you buy one of these sewing machines. Manual Sewing Machine  A manual sewing machine is just like the one you remember from your childhood when your mother or grandmother might have sewn a lot of clothes or costumes by hand. A manual machine has a foot pedal which allows you to control the rate of speed at which the machine stitches. Similar to a vehicle accelerator, the harder you press down on the sewing machine pedal, the faster the stitching. The one disadvantage with this machine is that because it generates less power than an electrical or computerized machine, the tension level of the stitching often requires multiple adjustments. Manual machines are ideal for simple sewing jobs, such as mending a tear or making very basic clothes. They are the perfect machines for people who are still learning how to sew, but they will not allow you to do anything complex, such as embroidering. Electrical Sewing Machine An electrical sewing machine is plugged into an outlet, and generates power electrically. These machines have more functions than a manual machine, including the thread cutting, automatic tension adjustment and automatic extension of stitches. Electrical machines are ideal if you are no longer a beginner and you have moved into the intermediate stage of your craft. Unlike with a manual machine, you can do some simple embroidering with this machine, and you can also create more intricate stitching patterns, which opens up the kinds of clothes you can make. Computerized Sewing Machine  Computerized sewing machines are the most elaborate of all, with dozens of functions built-in to the machine, saving you time and effort. These machines are best for tailors in the intermediate to advanced level, because of the number of different options you have. These machines are so sophisticated that you can go online and download stitching patterns you like and then input them into the computerized machine with a USB cable for later use. These machines also offer sleek LCD displays and push button technology that allows you to select patterns in seconds. Once you’ve entered a stitching style into the machine, you guide your material as the computer does most of the work. Computerized machines offer hundreds of stitching styles, complex embroidering and...

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